Process Control Didactic Trainer System

TEMPERATURE PROCESS CONTROL TRAINER (LIQUID)

KPC-01
  • Temperature Process Control Trainer is designed for understanding the basic temperature control principles for the Process control, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Temperature Transmitter Two Wire Type RTD-PT100, Range 0-100 DegC, Output 4–20 mA
  • Transparent Measuring Tank with Heater, Stirrer and Sensor.
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

FLOW PROCESS CONTROL TRAINER (LIQUID)

KPC-02
  • Flow Process Control Trainer is designed for understanding the basic flow control principles for the Process control, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Turbine Flow Transmitter Type Two wire, Range 10-100LPM, Output 4– 20 mA
  • Transparent Measuring Tank.
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

TEMPERATURE PROCESS CONTROL TRAINER (AIR)

KPC-03
  • Temperature Process Control Trainer is designed for understanding the basic temperature control principles for the Process control, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Temperature Transmitter Two Wire Type RTD-PT100, Range 0-100 DegC, Output 4–20 mA
  • Temperature Transmitter Two Wire Type K Thermocouple, Range 0-100 DegC, Output 4–20 mA
  • Process Chamber with Heater, Temperature Sensor & Fan Assemblies

PID Process Control Trainer

KPC-03C
  • Temperature Process Control Trainer is designed for understanding the basic temperature control principles for the Process control, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in Powder Coated MS Enclosure with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Process Chamber with Heater, Temperature Sensor & Fan Assemblies

LEVEL PROCESS CONTROL TRAINER (LIQUID)

KPC-04
  • Level Process Control Trainer is designed for understanding the basic Level control principles for the Process control mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Level Transmitter Type Electronic, Two wire, Range 0–300 mm, Output 4–20mA,
  • Electro Pneumatic Converter (I/P): Input 4-20mA, Output 3-15 psig
  • Control Valve Type Pneumatic, Size 1/2", Input 3–15 psig, Air to Open, Characteristics Linear
  • Air Filter Regulator with Air Compressor 8 bar
  • Transparent Measuring Tank with Sensor.
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

MULTI PROCESS CONTROL TRAINER (LIQUID)

KPC-04M
  • Multi Process Control Trainer is designed for understanding the Level/flow/Pressure/Temperature control principles for the Process control mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital Data Acquisition Controller with Voltage/Current Analog Input/Output, Digital Input & SSR/Relay Output.
  • Level transmitter Type Two wire, Range 0–300mm, Output 4 – 20 mA
  • Flow transmitter Type Two wire, Range 10-100LPM, Output 4 – 20 mA
  • Pressure transmitter Type Two wire, Range 0-5bar, Output 4–20 mA
  • Temperature transmitter Type Two wire, Range 0-100 DegC, Output 4–20 mA
  • I/P converter Input 4-20mA, Output 3-15 psig x 2No’s
  • Control valve Type Pneumatic, Size 1/2", Input 3–15 psig, Air to open, Char. Linear x 2No’s
  • Air Filter Regulator Range 0-2.5 kg/cm2
  • Air Compressor 8 bar, 50 LPM, 30 Liters, 230V, 50 Hz, with Pressure Regulator
  • Process Measuring Tank with Sensors, Heater and Stirrer
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

PRESSURE PROCESS CONTROL TRAINER (AIR)

KPC-05
  • Pressure Measurement trainer is designed for Understanding the basic Level control principles for the Pressure Process control mounted on Aluminum Profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Pressure Transmitter: Type Two wire, Range 0–5 Bar, Output 4–20 mA
  • Electro Pneumatic Converter (I/P): Input 4-20mA, Output 3-15 psig
  • Control Valve Type Pneumatic, Size 1/2", Input 3–15 psig, Air to Open, Characteristics Linear
  • Air Filter Regulator with Air Compressor 8 bar
  • MS Process Tank Pressure Vessel with Output Solenoid Valve

PNEUMATIC CONTROL VALVE TRAINER (LIQUID)

KPC-06P
  • Pneumatic Control Valve Characteristics trainer is designed for understanding the basic control valve principles and its flow characteristics, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Level Transmitter Type Electronic, Two wire, Range 0–300 mm, Output 4–20mA
  • Industrial Type Pneumatic Control Valve of equal %,Liner %,ON/OFF to be mounted in parallel line
  • Electro Pneumatic Converter (I/P): Input 4-20mA, Output 3-15 psig
  • Control Valve Type Pneumatic, Size 1/2", Input 3–15 psig, Air to Open, Characteristics Linear
  • Air Filter Regulator with Air Compressor 8 bar
  • Transparent Measuring Tank with Sensor.
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

ELECTRICAL CONTROL VALVE TRAINER (LIQUID)

KPC-06E
  • Electrical Control Valve Characteristics trainer is designed for understanding the basic control valve principles and its flow characteristics, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Level Transmitter Type Electronic, Two wire, Range 0–300 mm, Output 4–20mA
  • Industrial Type Electrical Control Valve ON-OFF type Ball Valve & Butterfly Valve to be mounted in parallel line
  • Transparent Measuring Tank with Sensor.
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

HYDRAULIC CONTROL VALVE TRAINER (LIQUID)

KPC-06H
  • Hydraulic Control Valve Characteristics trainer is designed for understanding the basic control valve principles and its flow characteristics, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Level Transmitter Type Electronic, Two wire, Range 0–300 mm, Output 4–20mA
  • Industrial Type Hydraulic Gate Control Valve ON-OFF type.
  • Hydraulic Power Pack with 1Hp AC Motor coupled with 3LPM Gear Hydraulic Pump along with Pressure Relief valve, Filter & Oil Level Indicator, P & T Port.
  • Transparent Measuring Tank with Sensor.
  • Sump Tank with Water Pump, Solenoid Valve & Rotameter.

P-I & I-P CONVERTER TRAINER

KPC-07
  • P to I & I to P Converter Trainer is designed for understanding basic principles of electronic and pneumatic signal conversion, mounted on Aluminum profile rack with sturdy table top flat panel
  • Process Control Trainer having control panel provided in 30X30mm Aluminum profile rack with sturdy table top flat panel.
  • Electrical Control Panels are provided in powder Coated SS Enclosure Mounted on the aluminum rack with mimic diagram
  • All input & output are terminated in 4mm BS-10 shrouded / 2mm banana connector, provided with 4mm shrouded / 2mm banana cable for experiments.
  • Digital PID Controller with Dual Display, Voltage/Current Input, SSR/Relay Output,
  • Pressure Transmitter: Type Two wire, Range 0–1 bar, Output 4–20 mA
  • Electro Pneumatic Converter (I/P): Input 4-20mA, Output 3-15 psi
  • Pressure to Current Converter (P/I): Input: 3-15 psi, output 4-20Ma
  • Digital Calibrator Measure/source, milliamp/millivolt mode
  • Air Filter Regulator with Air Compressor 8 bar
  • MS Process Tank Pressure Vessel with Output Solenoid Valve

PROCESS CONTROL FOR COUPLED TANK SYSTEM TRAINER

KPC-02C
  • Analog Input
    • Channels: 6 (Differential)
    • Range: 0 to 20 mA, 4 to 20 mA
    • Resolution: 16-bit
  • Analog Output
    • Channels: 2
    • Range: 0 to 20 mA, 4 to 20 mA
    • Resolution: 12-bit
  • Digital Input
    • 100 Hz, 8 channel
    • Open collector, 8 channel
  • Analog Input
    • Channels: 6 (Differential)
    • Range: 0 to 20 mA, 4 to 20 mA
    • Resolution: 16-bit
  • Frequency: 3 MHz with 16x2 LCD Display
  • Ethernet Ports: RJ-45, 10/100 Base-TX
    • Protocol: Modbus TCP, Modbus UDP
    • 2-way Isolation: Ethernet 1500 VDC, I/O 2500 VDC
  • Tanks & Valves
    • 3 Transparent Measuring Tanks, each with 2 Capacitive Proximity Sensors & a 230V Solenoid Valve
    • 1 Transparent Mixing Tank with 3 Capacitive Proximity Switches, 230V Solenoid Valve, and Stirrer
    • 230V Solenoid Valve × 2 nos
  • Pump & Sump Tank
    • SS Sump Tank, 30 Liter capacity
    • Water Pump, 0.5 hp
  • Flow Measurement
    • Rota-meter: 10–200 LPH with manual hand control valve
  • Construction
    • Piping Material: Stainless Steel
    • Ethernet Port for PC communication with Windows-based PID software
    • Power Supply Unit: Input 85–265 V AC, Output 24 V DC, Max. 4.5 A, short-circuit-proof
  • Trainer Design
    • Control panel mounted on 30×30 mm aluminum profile rack with sturdy table-top flat panel and castor wheel table
    • ABS plastic panel mounted on aluminum rack with mimic diagram
    • All input & output terminated in 4 mm shrouded connectors
    • Supplied with 4 mm banana cables for experiments

DATA ACQUISITION SYSTEM TRAINER

DAQ-01
  • Number of Channels: 8 nos.
  • Universal Input Type: RTD (Pt-100), (4–20) mA
  • Range: 0 to 9999 or -9999 to +9999 UOM
  • Accuracy: Better than ±0.1 °C, ±1 °C (software linearized for temperature)
  • Display:
    • 5-digit, 0.5” 7-segment Red/Green LED for process, alarm values, and real-time clock
    • 2-digit, 0.3” 7-segment Red LED for channel number
  • Scan Rate: 1 to 99 sec (programmable through front panel keyboard)
  • Data Storage Interval: 1 to 99 minutes (user-programmable)
  • Data Storage Capacity: 8000 records (512 KB)
  • Print Interval: 1 to 99 minutes (user-programmable)
  • Skip/Hold Facility: Available through keyboard in configuration mode
  • High / Low Alarm: Common or individual settable using keypad
  • Common Relay Output: 2 nos., potential-free changeover contacts
  • LED Indication: 8 dual-color LEDs on front panel indicating status of each alarm output
  • Serial Interface: RS485 MODBUS RTU protocol in slave mode for PC interface
  • Power Supply: 90–260 VAC ±10% (10 VA), 50/60 Hz or 24 VDC/AC @ 200 Ma

DATA ACQUISITION AND CONTROL TRAINER

DAQ-02
  • Analog Input
    • Channels: 6 (Differential)
    • Range: ±150 mV, ±500 mV, ±5 V, ±10 V, 0 to 20 mA, 4 to 20 mA
    • Resolution: 16-bit
  • Analog Output
    • Channels: 2
    • Range: ±10 V, 0–10 V, ±5 V, 0–5 V, 0 to 20 mA, 4 to 20 mA
    • Resolution: 12-bit
  • Digital Input
    • 100 Hz, 2 channel
    • Open collector, 2 channel
  • Sensors
    • Pressure Sensor: 0–10 bar with pressure generator
    • Temperature Sensor: 0–100 °C with heater, fan, and chamber
  • Communication
    • Ethernet Port: Supports TCP Modbus protocol
    • Windows-based application software with library
  • Power Supply
    • 230V AC for operation
  • Construction
    • Housed in a metal enclosure
    • All inputs and outputs terminated in 4 mm shrouded connectors
    • Supplied with 4 mm banana cables for experiments