Control System Trainer

Instrumentation & Control Didactic trainer

P, PI, PID CONTROLLER SIMULATIOR TRAINER

KCL-01
  • Simulated blocks like dead time (transportation lag), integrator, time constant, error detector and gain.
  • PID Controller Prop: Band 5% to 50% (Gain 2-20), Integral time: 10msec-100msec, Derivative time : 2-200msec
  • Built-in signal sources Value of -1V to +1V, Square wave & Triangular of 1V p-p (min) at 40Hz, Built-in 3 ½ digit DVM for DC measurements

LINEAR SYSTEM SIMULATIOR TRAINER

KCL-02
  • Simulated first, second and third order system of type-0 and type-1
  • Calibrated variable gain amplifier (Resolution 1:1000)
  • Built-in signal sources of Square wave and Triangular Frequency of 45-90Hz with Amplitude 0-2.5V.
  • Uncommitted amplifier for phase adjustment, Provision for disturbance inputs.

POTENTIOMETRIC ERROR DETECTOR

KCL-03
  • High quality servo-potentiometers of 360 degree shaft rotation.
  • Built-in signal and power sources.
  • 3½ digits DVM for measurements.

SYNCHRO TRANSMITTER & RECIEVER

KCL-04
  • Synchro transmitter-receiver pair with calibrated dials enclosed In see through metal cabinet
  • Locking system for receiver rotor, Receiver use as control transformer
  • Built-in balanced demodulator circuit, Panel meter for ac/dc voltages

TEMPERATURE CONTROLLER TRAINER

KCL-05
  • Temperature controller with facilities for P. I, D and relay control blocks.
  • Operating temperature: Ambient to 900C.
  • Separate controls for P, I, D channel gains, two settings for relay hysteresis.
  • Fast 25W oven fitted with IC temperature sensor.
  • Digital display of set and measured temperature on 3 ½ digit built-in DVM.

TEMPERATURE SENSOR TRAINER

KCL-06
  • Study of 4 different temperature transducers - NTC thermistors, RTD Platinum, K (Cr-Al) thermocouples, IC temperature sensors.
  • Study & comparison of Temperature transducer controlled alarm system
  • PID control: P, P+I, P+D & P+I+D control action
  • Instrumentation amplifier, adder amplifier : X1, X100, X235, P controller, I controller, D controller Comparator, Electronic switch, Signal conditioning, Rotary /Slide pots, Heater, Relay, Buzzer, LED
  • Digital meter: Actual/Set temp/mV.

RELAY CONTROL SYSYTEM TRAINER

KCL-07
  • Simulated electronic relay using high speed IC’s.
  • Simulated 2nd order linear plant. Facility for displaying x and x’ signaling.
  • Dead zone variable from 0-600mV, Hysteresis variable from 0-500m
  • Built-in Signal source- Sine and Square Amplitude: 0-1V (min) with Variable Frequency: 10 to 1000Hz.

DC MOTOR SPEED CONTROL TRAINER

KCL-08
  • Speed control of a 12V, 4W permanent magnet dc motor enclosed In see through Metal cabinet
  • Speed range: 0 to 3000 rpm (typical), Opto-interrupter based speed sensing.
  • 4-digit speed display in rpm, Electronic tacho generator for feedback.
  • Separate unit for motor in a see-through cabinet, Smooth, non-contact eddy current brake for loading.
  • Built-in 3 ½ digit DVM for signal measurements.

COMPENSATION DESIGN TRAINER

KCL-09
  • Simulated ‘uncompensated’ system having adjustable damping. Peck percent overshoot Mp, variable from 20% to 50%, and steady state error variable from 50% to 0.5%
  • Compensation network implementation through built-in variable gain amplifier. Gain is adjustable from 1 to 11.
  • Built-in square and sine wave generators for transient and frequency response studies. Frequency adjustable from 25Hz – 800Hz (approx.).

STEPPER MOTOR STUDY TRAINER

KCL-10
  • Single stepping and free running modes of operating with speed variation and direction reversal – internal TTL circuit.
  • 360O motion Servo-Potentiometer position-pickup for motor dynamics.
  • Operation through microprocessor kit-sample control programs provided.
  • Stepper motor enclosed in see through metal cabinet, Torque 3 Kg-cm, Step angle 1.8 O, Power 12V, 1A/ phase.

DIGITAL CONTROL SYSTEM TRAINER

KCL-11
  • Second order simulated process (analog process)
  • Built-in D/A and A/D circuit (8-bit)
  • 8085 based µP-kit as digital controller with user software in 8K EPROM.
  • 16-bit arithmetic for algorithm calculations.
  • Square wave test input (internal).
  • 16 built-in levels of p. I and D gain each.

AC SERVOMOTOR STUDY TRAINER

KCL-12
  • 2-phase a.c. servomotor – 12V/50Hz per phase enclosed in see through metal cabinet.
  • Small generator for loading.
  • 4-digit speed display, 3-digit time constant display.
  • 3 ½ digit r.m.s. voltmeter, 3 ½ digit d.c. panel meter.

DC POSITION CONTROL TRAINER

KCL-13
  • Position control of a 12V, 1A d.c. gear motor (50rpm) with calibrated dials coupled with tacho-generator enclosed in see through metal cabinet
  • Provision for positive and negative tacho generator feedback.
  • Tacho constant: 2V/ 1000 rpm approximately.
  • Calibrated dials for reference and output position: resolution 1 degree
  • µP based waveform capture card.
  • Built-in 3 ½ digit DVM for signal measurements.
  • Built-in step signal and IC regulated power supplies for electronic circuit.
  • Servo-potentiometer with full 360 degree rotation.
  • Separate unit for motor in a see-through cabinet.

AC POSITION CONTROL TRAINER

KCL-14
  • 2-phase servomotor 12V/ phase, 50Hz, 10W with calibrated dials coupled with Potentiometer enclosed in see through metal cabinet.
  • Power amplifier.
  • Servo potentiometer type error detector.
  • In-built 10.00V (rms) panel meter.
  • µP based waveform capture card.

OPTICAL LIGHT INTENSITY TRAINER

KCL-15
  • Light Sensor like Photoconductive Cell, Photovoltaic Cell, Phototransistor, PIN Photodiode
  • On board Filament Lamp Light Source
  • Signal Conditioning Circuitry : Power Amplifier, Current Amplifier, DC Amplifier, Comparator, Electronic Switch, Buffer
  • On board Rotary, Slide Potentiometers, Relay & LED circuits provided.

DC SERVO LINEAR POSITION TRAINER

KCL-16
  • Power Supply 2 Pole MCB, 6A with 9A Contactor & O/L thermal relay
  • Power supply input voltage 1PH, AC 220V, 50Hz, Output DC 12V,5A
  • Servo Amplifier Rated revolutions per minute (RPM): 18000rpm
  • Metal Gearbox and Gears 900rpm base motor
  • 0.2deg resolution Quadrature on output shaft
  • Optical Encoder on output shaft
  • Absolute (32bit) Motor position control interface
  • Max-speed, Damping, P-Gain, I-Gain and Speed Feedback settings are adjustable
  • Counts per Rotation 1800 counts
  • Limit Switch 2 numbers
  • Proximity Switch for Zero Position
  • Motor Enable Relay
  • Power Indicator
  • Communication USB for computer interface
  • Experiments:-Determination of the position, Setup of the position unit and parameter
  • Characteristics of Servo Motor and setup of the Servo Driver, Speed, Position control operation

DC SERVOMOTOR STUDY TRAINER

KCL-17
  • Speed control of a 30V/2A, permanent magnet d.c. motor coupled
  • With tachogenerator enclosed in see through metal cabinet.
  • Speed range: 0 to 2000 rpm (typical), Opto-interrupter based speed sensing.
  • 4-digit speed display in rpm., Electronic tachogenerator for feedback.
  • Separate unit for motor with 2Kg Spring Balance provided for loading.
  • Built-in 3 ½ digit DVM for signal measurements, 3 ½ digit Current Meter.

AC SERVO LINEAR POSITION TRAINER

KCL-19
  • Power Supply 2 Pole MCB, 6A with 9A Contactor & O/L thermal relay
  • Servo Amplifier Power supply 220V system
  • Input Voltage 1Phase, AC 220V, 3.6A 50Hz
  • Output 3Phase, AC 0~220V,0~400Hz,2.8A,400W
  • Output: DC 24V/2A
  • Rated revolutions per minute (RPM): 3000rpm
  • Encoder type : 17-bit single-turn absolute
  • Control signal 10 inputs, 4 outputs
  • Analog Input Two 12-bit analog inputs
  • Pulse signal
  • Input 1 group (of open collector input or differential input)
  • Output 1 group of differential outputs (A+/A-; B+/B-; Z+/Z-)
  • Encoder 2 Input Incremental encoder (or grating ruler) interface
  • Communication USB for computer interface
  • Control mode Position control ,Speed control ,Torque control
  • AC Servo Motor 220V AC, 1.8A, 400W, 1.3Nm, 3000rpm
  • Experiments
  • Determination of the position, Setup of the position unit and parameter, Characteristics of Servo Motor and setup of the Servo Driver
  • Speed, Torque and Position control operation

INVERTER TRAINER

KCL-20
  • 2 Pole MCB, 6A with 9A Contactor & O/L thermal relay Inverter
  • Power supply 220V System Input Voltage 1Ph, AC 220V, 2.2A 50Hz
  • Output 3Phase, AC 0~220V,0~50Hz,1.6A,0.25HP
  • Output : +24V DC, 10V DC
  • Digital Input : 5 Input
  • Digital Output : 1 Relay NO,NC Output
  • Analog Input : 2 Input, 0-10V/0-20mA
  • Analog Output : 2 Output, 0-10V/0-20mA
  • Control Method : Voltage /Frequency
  • Output Frequency : 0.2~50Hz
  • Voltage/Frequency : Baseband 0~50Hz
  • Starting Torque : 150%(at 3Hz), 200%(at 0.5Hz)
  • Speed control 1:50 configurable
  • Frequency Setting: 0-10V/ 4-20mA
  • Capacity(W) : 180W
  • Input Voltage : 1-phase AC 200V~240V 50/60Hz
  • Protection against overvoltage, overcurrent, overheating, Phase Loss.
  • AC Motor-3 Phase 220V AC, 300mA, 180W, 1440RPM